151 Series High Lift Flange Weld Test Plugs Sizes: 3/4" to 24"
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For other mechanical plugs click here For Portable Hydrostatic Test Pumps click here These plugs have a Urethane seal. Steam, Sniff, Purge, Weld and Test - All With The Same Plug. For quickly isolating and hydrostatically testing the weld joint of any welded flange-to-pipe connection. The new and approved "High Lift" seal design permits greater seal to pipe clearance and higher seal expansion. This means the plug will easily pass over weld penetration. Grinding out deep root penetrations is eliminated. This plug will reduce the expense, downtime delays, and waste disposal problems associated with conventional flange-to-pipe weld testing. Our High Lift Flange Weld Test Plug lets you monitor downstream conditions, isolate and purge the weld area, perform the weld, and hydro test weld joint to ANSI B16.5 requirements using only one tool. No blind flanging upstream, no vacuum truck for evacuating the line, and no X-raying. Just a simple, rock-solid tool that saves time and money every time you use it. Each test requires a minimum amount of water and there's no need to fill the entire line. You'll use less water and minimize your environmental liabilities. |
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Other flange class ratings and pipe schedules available upon request. Click an Item Number below for the Web Store
| Flange | Pipe Sched |
Seal to Pipe Clearance |
Vent & Fill Port Size |
L1-A Welding Plug Application |
L1-B Test Plug Application |
L2 Max | L3 | L4 | Shpg Wt lbs |
Item Number |
Unit Price |
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Size in |
Class lb |
in | mm | in npt | in | mm | in | mm | in | mm | in | mm | in | mm | ||||
| 3/4 DN20 | 150 | 80 | .07 | 1.8 | 1/8 F | 12 | 304.8 | 3 | 76.2 | 14 1/4 | 362.0 | 1 1/4 | 31.8 | 24 11/16 | 627.1 | 8 | 151-1007-P80 | US $750.00 |
| 150 | 40 | .07 | 1.8 | 1/8 F | 12 | 304.8 | 3 | 76.2 | 14 1/4 | 362.0 | 1 1/4 | 31.8 | 24 11/16 | 627.1 | 8 | 151-1007-P40 | US $750.00 | |
| 1 DN25 | 150 | 80 | .11 | 2.8 | 1/8 F | 12 | 304.8 | 3 | 76.2 | 14 1/4 | 362.0 | 1 1/4 | 31.8 | 24 11/16 | 627.1 | 9 | 151-1010-P80 | US $756.00 |
| 150 | 40 | .11 | 2.8 | 1/8 F | 12 | 304.8 | 3 | 76.2 | 14 1/4 | 362.0 | 1 1/4 | 31.8 | 24 11/16 | 627.1 | 9 | 151-1010-P40 | US $756.00 | |
| 1 1/4 DN32 | 150 | 80 | .13 | 3.3 | 1/8 F | 12 | 304.8 | 3 3/8 | 85.7 | 15 | 381.2 | 1 5/8 | 41.3 | 20 3/8 | 517.5 | 10 | 151-1012-P80 | US $927.00 |
| 150 | 40 | .13 | 3.3 | 1/8 F | 12 | 304.8 | 3 3/8 | 85.7 | 15 | 381.2 | 1 5/8 | 41.3 | 20 3/8 | 517.5 | 10 | 151-1012-P40 | US $927.00 | |
| 1 1/2 DN40 | 150 | 80 | .17 | 4.3 | 1/4 F | 12 | 304.8 | 3 3/8 | 85.7 | 15 1/8 | 384.2 | 1 3/4 | 44.5 | 20 3/8 | 517.5 | 11 | 151-1015-P80 | US $965.00 |
| 150 | 40 | .17 | 4.3 | 1/4 F | 12 | 304.8 | 3 3/8 | 85.7 | 15 1/8 | 384.2 | 1 3/4 | 44.5 | 20 3/8 | 517.5 | 11 | 151-1015-P40 | US $965.00 | |
| 2 DN50 | 150 | 80 | .25 | 6.4 | 1/4 F | 12 | 304.8 | 3 3/8 | 85.7 | 15 1/8 | 384.2 | 1 3/4 | 44.5 | 20 3/8 | 517.5 | 14 | 151-1020-P80 | US $1,020.00 |
| 150 | 40 | .25 | 6.4 | 1/4 F | 12 | 304.8 | 3 3/8 | 85.7 | 15 1/8 | 384.2 | 1 3/4 | 44.5 | 20 3/8 | 517.5 | 14 | 151-1020-P40 | US $1,020.00 | |
| 2 1/2 DN65 | 150 | 80 | .25 | 6.4 | 1/4 F | 12 | 304.8 | 6 | 152.4 | 17 1/8 | 435.0 | 2 | 50.8 | 22 3/8 | 568.3 | 20 | 151-1025-P80 | US $1,287.00 |
| 150 | 40 | .25 | 6.4 | 1/4 F | 12 | 304.8 | 6 | 152.4 | 17 1/8 | 435.0 | 2 | 50.8 | 22 3/8 | 568.3 | 20 | 151-1025-P40 | US $1,287.00 | |
| 3 DN80 | 150 | 80 | .38 | 9.7 | 3/4 F | 12 | 304.8 | 6 | 152.4 | 17 1/8 | 435.0 | 2 | 50.8 | 22 3/8 | 568.3 | 26 | 151-1030-P80 | US $1,388.00 |
| 150 | 40 | .38 | 9.7 | 3/4 F | 12 | 304.8 | 6 | 152.4 | 17 1/8 | 435.0 | 2 | 50.8 | 22 3/8 | 568.3 | 26 | 151-1030-P40 | US $1,388.00 | |
| 4 DN100 | 150 | 80 | .44 | 11.2 | 3/4 F | 12 | 304.8 | 6 | 152.4 | 17 1/8 | 435.0 | 2 | 50.8 | 22 3/8 | 538.3 | 32 | 151-1040-P80 | US $1,563.00 |
| 150 | 40 | .44 | 11.2 | 3/4 F | 12 | 304.8 | 6 | 152.4 | 17 1/8 | 435.0 | 2 | 50.8 | 22 3/8 | 538.3 | 32 | 151-1040-P40 | US $1,563.00 | |
| 6 DN150 | 150 | 80 | .50 | 12.7 | 3/4 F | 12 | 304.8 | 6 | 152.4 | 20 1/2 | 520.7 | 3 3/4 | 95.3 | 28 | 711.2 | 70 | 151-1060-P80 | US $2,957.00 |
| 150 | 40 | .50 | 12.7 | 3/4 F | 12 | 304.8 | 6 | 152.4 | 20 1/2 | 520.7 | 3 3/4 | 95.3 | 28 | 711.2 | 70 | 151-1060-P40 | US $2,957.00 | |
| 8 DN200 | 150 | 80 | .50 | 12.7 | 3/4 F | 12 | 304.8 | 6 | 152.4 | 20 3/4 | 527.1 | 4 | 101.6 | 28 | 711.2 | 146 | 151-1080-P80 | US $3,471.00 |
| 150 | 40 | .50 | 12.7 | 3/4 F | 12 | 304.8 | 6 | 152.4 | 20 3/4 | 527.1 | 4 | 101.6 | 28 | 711.2 | 146 | 151-1080-P40 | US $3,471.00 | |
Flange |
Pipe Sched |
Bottom Washer OD* |
Plug OD* |
Vent & Fill Port in NPT |
Shaft Qty |
Dim to Seal |
Overall Length |
Seal/
Washer Length |
Seal
O-Ring Dash No.** |
Shpg Wt lbs |
Item Number |
Unit Price |
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Size in |
Class lb |
in |
mm |
in |
mm |
in |
mm |
in |
mm |
in |
mm |
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| 10 DN250 | 150 |
80 |
8.81 |
223.8 |
9.06 |
230.1 |
3/4 F |
4 |
12 1/2 |
317.5 |
20 11/16 |
525.5 |
4 |
101.6 |
-446 |
175 |
US $5,028.00 | |
150 |
40 |
8.81 |
223.8 |
9.52 |
241.8 |
3/4 F |
4 |
12 1/2 |
317.5 |
20 11/16 |
525.5 |
4 |
101.6 |
-447 |
175 |
US $5,028.00 | ||
| 12 DN300 | 150 |
80 |
10.87 |
276.1 |
10.87 |
276.1 |
3/4 F |
4 |
12 1/2 |
317.5 |
20 11/16 |
525.5 |
3 1/2 |
88.9 |
-449 |
212 |
US $5,928.00 | |
150 |
40 |
10.87 |
276.1 |
11.50 |
292.1 |
3/4 F |
4 |
12 1/2 |
317.5 |
20 11/16 |
525.5 |
4 |
101.6 |
-451 |
212 |
US $5,928.00 | ||
| 14 DN350 | 150 |
80 |
11.00 |
279.4 |
12.00 |
304.8 |
3/4 F |
6 |
12 1/2 |
317.5 |
20 15/16 |
531.8 |
4 3/8 |
111.1 |
N/A |
296 |
US $8,381.00 | |
150 |
40 |
11.00 |
279.4 |
12.62 |
320.5 |
3/4 F |
6 |
12 1/2 |
317.5 |
20 15/16 |
531.8 |
4 3/8 |
111.1 |
N/A |
296 |
US $8,381.00 | ||
| 16 DN400 | 150 |
80 |
13.06 |
331.7 |
13.81 |
350.8 |
3/4 F |
8 |
12 1/2 |
317.5 |
20 15/16 |
531.8 |
4 3/8 |
111.1 |
N/A |
397 |
US $10,332.00 | |
150 |
40 |
13.06 |
331.7 |
14.5 |
368.3 |
3/4 F |
8 |
12 1/2 |
317.5 |
20 15/16 |
531.8 |
4 3/8 |
111.1 |
N/A |
397 |
US $10,332.00 | ||
| 18 DN450 | 150 |
80 |
14.75 |
374.7 |
15.62 |
396.7 |
3/4 F |
8 |
12 1/2 |
317.5 |
20 11/16 |
525.5 |
4 5/8 |
117.5 |
N/A |
497 |
US $11,625.00 | |
150 |
40 |
14.75 |
374.7 |
16.38 |
416.1 |
3/4 F |
8 |
12 1/2 |
317.5 |
20 11/16 |
525.5 |
4 5/8 |
117.5 |
N/A |
497 |
US $11,625.00 | ||
| 20 DN500 | 150 |
80 |
16.94 |
430.3 |
17.44 |
443.0 |
3/4 F |
10 |
12 1/2 |
317.5 |
20 11/16 |
525.5 |
4 5/8 |
117.5 |
N/A |
640 |
US $13,205.00 | |
150 |
40 |
16.94 |
430.3 |
18.31 |
465.1 |
3/4 F |
10 |
12 1/2 |
317.5 |
20 11/16 |
525.5 |
4 5/8 |
117.5 |
N/A |
640 |
US $13,205.00 | ||
| 24 DN600 | 150 |
80 |
19.88 |
505.0 |
21.06 |
534.9 |
3/4 F |
12 |
12 3/4 |
323.9 |
20 15/16 |
531.81 |
4 3/4 |
120.7 |
N/A |
932 |
US $15,674.00 | |
150 |
40 |
19.88 |
505.0 |
22.12 |
561.8 |
3/4 F |
12 |
12 3/4 |
323.9 |
20 15/16 |
531.81 |
4 3/4 |
120.7 |
N/A |
932 |
US $15,674.00 | ||
* Seal-to-pipe clearance: approximately 1/2". Clearance may be slightly smaller on plugs that accommodate more than one schedule size. Replacement washers: required on all schedule sizes except for the smallest ID for each size pipe.
** External O-ring: included on 10" and 12" seals.
Other flange class ratings and pipe schedules available upon request. Call for pricing.
Ordering information needed: flange size and rating, pipe ID or schedule, and test pressure.
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*Mechanical Plug Warning: Maximum head pressures that a pipe plug may hold back can only be estimated. Pressures are influenced by many factors including fluid and debris in the pipeline, type and condition of pipe, tightness of plug seal, and temperature. Plugs should always be inserted fully into pipeline and should be mechanically blocked when slippage may cause property damage or injury. NEVER use a test pressure greater than the capacity of the weakest pipe or component in the system. NEVER use a mechanical plug when its failure would cause injury.
Specifications subject to change without notice
Price subject to change without notice
Petersen Terms & Conditions Apply


