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151 Series High Lift Flange Weld Test Plugs Sizes: 3/4" to 24"

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Steam, Sniff, Purge, Weld and Test - All With The Same Plug.  For quickly isolating and hydrostatically testing the weld joint of any welded flange-to-pipe connection.

The new and approved "High Lift" seal design permits greater seal to pipe clearance and higher seal expansion.  This means the plug will easily pass over weld penetration.  Grinding out deep root penetrations is eliminated.

This plug will reduce the expense, downtime delays, and waste disposal problems associated with conventional flange-to-pipe weld testing.  Our High Lift Flange Weld Test Plug lets you monitor downstream conditions, isolate and purge the weld area, perform the weld, and hydro test weld joint to ANSI B16.5 requirements using only one tool.  No blind flanging upstream, no vacuum truck for evacuating the line, and no X-raying.  Just a simple, rock-solid tool that saves time and money every time you use it.  Each test requires a minimum amount of water and there's no need to fill the entire line.  You'll use less water and minimize your environmental liabilities.

  • Fast, easy installation, and testing.
  • Segmented compression tube allows adjustment of seal installation depth.
  • Faster pipe repairs and retrofits.
  • Improved Seal-to-Pipe Clearance: Plug can be easily installed and removed, even where there is severe weld protrusion.
  • Low water requirements resulting in less waste water.
  • A minimum of 1.5:1 safety factor.
  • Rugged, heavy-duty construction.
  • Versatile: Seal and washer sets easily change to accommodate different pipe schedules.
  • Ported Center Shaft: Permits monitoring of downstream pressure of inert gas rejection.
  • Flange classes 150 - 600 lbs.
  • Seal Materials: Urethane Standard.
hilift.jpg
weld flange spec picture

Click an Item Number below for the Web Store

Flange

Pipe

Sched

Seal

to Pipe Clearance

Vent & Fill

Port Size

L1-A Welding

Plug

Application

L1-B Test

Plug

Application

L2 Max L3 L4 Shpg
Wt
lbs
Item
Number

Unit

Price
Each

Size

in

Class

lb

in mm in npt in mm in mm in mm in mm in mm
3/4 DN20 150 80 .07 1.8   1/8 F

12 304.8 3 76.2 14 1/4 362.0 1 1/4 31.8 24 11/16 627.1 8 151-1007-P80 US $728.00
150 40 .07 1.8 1/8 F 12 304.8 3 76.2 14 1/4 362.0 1 1/4 31.8 24 11/16 627.1 8 151-1007-P40 US $728.00
1 DN25 150 80 .11 2.8 1/8 F 12 304.8 3 76.2 14 1/4 362.0 1 1/4 31.8 24 11/16 627.1 9 151-1010-P80 US $735.00
150 40 .11 2.8 1/8 F 12 304.8 3 76.2 14 1/4 362.0 1 1/4 31.8 24 11/16 627.1 9 151-1010-P40 US $735.00
1 1/4 DN32 150 80 .13 3.3 1/8 F 12 304.8 3 3/8 85.7 15 381.2 1 5/8 41.3 20 3/8 517.5 10 151-1012-P80 US $900.00
150 40 .13 3.3 1/8 F 12 304.8 3 3/8 85.7 15 381.2 1 5/8 41.3 20 3/8 517.5 10 151-1012-P40 US $900.00
1 1/2 DN40 150 80 .17 4.3 1/4 F 12 304.8 3 3/8 85.7 15 1/8 384.2 1 3/4 44.5 20 3/8 517.5 11 151-1015-P80 US $936.00
150 40 .17 4.3 1/4 F 12 304.8 3 3/8 85.7 15 1/8 384.2 1 3/4 44.5 20 3/8 517.5 11 151-1015-P40 US $936.00
2 DN50 150 80 .25 6.4 1/4 F 12 304.8 3 3/8 85.7 15 1/8 384.2 1 3/4 44.5 20 3/8 517.5 14 151-1020-P80 US $990.00
150 40 .25 6.4 1/4 F 12 304.8 3 3/8 85.7 15 1/8 384.2 1 3/4 44.5 20 3/8 517.5 14 151-1020-P40 US $990.00
2 1/2 DN65 150 80 .25 6.4 1/4 F 12 304.8 6 152.4 17 1/8 435.0 2 50.8 22 3/8 568.3 20 151-1025-P80 US $1,250.00
150 40 .25 6.4 1/4 F 12 304.8 6 152.4 17 1/8 435.0 2 50.8 22 3/8 568.3 20 151-1025-P40 US $1,250.00
3 DN80 150 80 .38 9.7 3/4 F 12 304.8 6 152.4 17 1/8 435.0 2 50.8 22 3/8 568.3 26 151-1030-P80 US $1,347.00
150 40 .38 9.7 3/4 F 12 304.8 6 152.4 17 1/8 435.0 2 50.8 22 3/8 568.3 26 151-1030-P40 US $1,347.00
4 DN100 150 80 .44 11.2 3/4 F 12 304.8 6 152.4 17 1/8 435.0 2 50.8 22 3/8 538.3 32 151-1040-P80 US $1,518.00
150 40 .44 11.2 3/4 F 12 304.8 6 152.4 17 1/8 435.0 2 50.8 22 3/8 538.3 32 151-1040-P40 US $1,518.00
6 DN150 150 80 .50 12.7 3/4 F 12 304.8 6 152.4 20 1/2 520.7 3 3/4 95.3 28 711.2 70 151-1060-P80 US $2,870.00
150 40 .50 12.7 3/4 F 12 304.8 6 152.4 20 1/2 520.7 3 3/4 95.3 28 711.2 70 151-1060-P40 US $2,870.00
8 DN200 150 80 .50 12.7 3/4 F 12 304.8 6 152.4 20 3/4 527.1 4 101.6 28 711.2 146 151-1080-P80 US $3,369.00
150 40 .50 12.7 3/4 F 12 304.8 6 152.4 20 3/4 527.1 4 101.6 28 711.2 146 151-1080-P40 US $3,369.00
Flange

Pipe

Sched

Bottom

Washer

OD*

Plug

OD*

Vent & Fill Port

in NPT

Shaft

Qty

Dim to Seal

Overall Length

Seal/

Washer

Length

Seal

O-Ring

Dash

No.**

Shpg
Wt
lbs
Item
Number

Unit

Price
Each

Size

in

Class

lb

in
mm
in
mm
in
mm
in
mm
in
mm
10 DN250
150
80
8.81
223.8
9.06
230.1
3/4 F
4
12 1/2
317.5
20 11/16
525.5
4
101.6
-446
175
US $4,881.00
150
40
8.81
223.8
9.52
241.8
3/4 F
4
12 1/2
317.5
20 11/16
525.5
4
101.6
-447
175
US $4,881.00
12 DN300
150
80
10.87
276.1
10.87
276.1
3/4 F
4
12 1/2
317.5
20 11/16
525.5
3 1/2
88.9
-449
212
US $5,756.00
150
40
10.87
276.1
11.50
292.1
3/4 F
4
12 1/2
317.5
20 11/16
525.5
4
101.6
-451
212
US $5,756.00
14 DN350
150
80
11.00
279.4
12.00
304.8
3/4 F
6
12 1/2
317.5
20 15/16
531.8
4 3/8
111.1
N/A
296
US $8,138.00
150
40
11.00
279.4
12.62
320.5
3/4 F
6
12 1/2
317.5
20 15/16
531.8
4 3/8
111.1
N/A
296
US $8,138.00
16 DN400
150
80
13.06
331.7
13.81
350.8
3/4 F
8
12 1/2
317.5
20 15/16
531.8
4 3/8
111.1
N/A
397
US $10,031.00
150
40
13.06
331.7
14.5
368.3
3/4 F
8
12 1/2
317.5
20 15/16
531.8
4 3/8
111.1
N/A
397
US $10,031.00
18 DN450
150
80
14.75
374.7
15.62
396.7
3/4 F
8
12 1/2
317.5
20 11/16
525.5
4 5/8
117.5
N/A
497
US $11,286.00
150
40
14.75
374.7
16.38
416.1
3/4 F
8
12 1/2
317.5
20 11/16
525.5
4 5/8
117.5
N/A
497
US $11,286.00
20 DN500
150
80
16.94
430.3
17.44
443.0
3/4 F
10
12 1/2
317.5
20 11/16
525.5
4 5/8
117.5
N/A
640
US $12,821.00
150
40
16.94
430.3
18.31
465.1
3/4 F
10
12 1/2
317.5
20 11/16
525.5
4 5/8
117.5
N/A
640
US $12,821.00
24 DN600
150
80
19.88
505.0
21.06
534.9
3/4 F
12
12 3/4
323.9
20 15/16
531.81
4 3/4
120.7
N/A
932
US $15,218.00
150
40
19.88
505.0
22.12
561.8
3/4 F
12
12 3/4
323.9
20 15/16
531.81
4 3/4
120.7
N/A
932
US $15,218.00

* Seal-to-pipe clearance: approximately 1/2". Clearance may be slightly smaller on plugs that accommodate more than one schedule size.  Replacement washers:  required on all schedule sizes except for the smallest ID for each size pipe.

** External O-ring:  included on 10" and 12" seals.

Other flange class ratings and pipe schedules available upon request.  Call for pricing.

Ordering information needed:  flange size and rating, pipe ID or schedule, and test pressure.

Maximum Test Pressures

ANSI

Maximum psig

Flange Class
psi
bar
150
450
30.9
300
1125
77.2
600 & up
1125*
77.2*
*Consult Factory
Pipe Size
Crowfoot Wrench or Socket Size
3/4" to 1"
9/16" Crowfoot Wrench
1 1/4" to 2"
15/16" Crowfoot Wrench
2 1/2" to 4"
2" Deep Impact Socket
6" to 8"
3 1/8" Deep Impact Socket
10" to 24"
1 5/8" Deep Impact Socket

*Mechanical Plug Warning: Maximum head pressures that a pipe plug may hold back can only be estimated. Pressures are influenced by many factors including fluid and debris in the pipeline, type and condition of pipe, tightness of plug seal, and temperature. Plugs should always be inserted fully into pipeline and should be mechanically blocked when slippage may cause property damage or injury. NEVER use a test pressure greater than the capacity of the weakest pipe or component in the system.  NEVER use a mechanical plug when its failure would cause injury.

Specifications subject to change without notice

Price subject to change without notice

Petersen Terms & Conditions Apply