Multi-Flex™ Hot Tap Plugging Launch Cylinder System

For Hot Tapping Equipment click here Click here for Hot Tap Insertion Plugs

Click an Item Number below for the Web Store
Click to Email for a quote or additional information

product search link technical support link contact us link about us link home link

Compact Plug Diameter Allows Insertion Through Small Hot (Live) Tap

Launch cylinder with inflation ram and packing seal allows insertion of Petersen® Plugs into pressurized pipeline.

Typically used for plugging of pipelines through a hot tap in the side of the pipe or through a valve on the end of a pipe. A variety of Petersen® Multi-Flex™ plugs are available for most chemical, pressure, and temperature requirements. A 36" plug as an example may be installed through an 8" Tap with the pipeline pressurized.


Plug Launch Cylinder AssemblyPlug Launch Cylinder System

The Launch Cylinder and Inflation Ram is used for positioning and inflating the plug. Configurations are available to allow removal of the Launch Cylinder and Inflation Ram after inflation.

Plug Launch CylinderPlug Launch Cylinder

The plug may be inserted into the Launch Cylinder before or after it is attached to a tapping valve.

Packing Gland

The packing gland provides a seal that allows the inflation ram to push the plug into position.

Inflation RamInflation Ram

The plug is pushed into position with the Inflation Ram after opening the valve and equalizing the pressure in the Launch Tube. An In-Line Swivel on the end of the Ram allows the plug to navigate the bend. Very large plugs may require a winch to pull the handle and plug into position.

Directional Shoe and Bow Stiffener Directional Shoe and Bow Stiffener

The Directional Shoe accessory on the plug helps guide the plug in the desired direction into the pipeline. There is also an internal Bow Stiffener to act as a spring bending the plug into the pipeline.

Swivels, In-Line

The In-Line Swivel provides a flexible connection between the inflation ram and plug.

Swivels, In-Line

Shpg

Wt

lbs

Item

Number

Unit

Price

Each

 
1.875" OD x 3/4" fnpt, steel
1
US $240.00
 
1.875" OD x 3/4" flange, steel
1
Not available
 
1.875" OD x 1 1/4" fnpt, steel
1
US $280.00
 
1.875" OD x 1 1/4" flange, steel
1
Not available
 
2.88" OD x 2" fnpt, steel
1
US $320.00
 
2.88" OD x 2" flange, steel
1
Not available
 
3.88" OD x 2 1/2" fnpt, steel
1
Not available
 
3.88" OD x 2 1/2" flange, steel
1
Not available
 
Launch Cylinders Inflation Rams

Shpg

Wt

lbs

Item

Number

Unit

Price

Each

2" mnpt x 24" long
8
US $680.00
2" fnpt x 1/2" diameter x 36" long
4
US $2,040.00
3" mnpt x 24" long
16
US $720.00
3" fnpt x 1/2" diameter x 36" long
5
US $2,240.00
4" x 150 lb flange x 36" long
66
US $1,140.00
4" x 150 lb flange x 3/4" diameter x 48" long
23
US $2,440.00
6" x 150 lb flange x 48" long
128
US $1,440.00
6" x 150 lb flange x 1 1/2" diameter x 60" long
57
US $2,640.00
8" x 150 lb flange x 60" long
227
US $2,450.00
8" x 150 lb flange x 2" diameter x 72" long
107
US $2,840.00
12" x 150 lb flange x 72" long
404
US $2,880.00
12" x 150 lb flange x 2 1/2" diameter x 84" long
205
US $3,040.00
Hot Tapping Insertion Systems
2" mnpt x 24" long launch cylinder with 1/2" dia x 36" long inflation ram with 2" fnpt packing seal
12
US $2,720.00
3" mnpt x 24" long  launch cylinder with 1/2" dia x 36" long inflation ram with 3" fnpt packing seal
21
US $2,960.00
4" x 150 lb flange x 36" long launch cylinder with 3/4" dia x 48" long inflation ram with 4" x 150 lb flange packing seal
89
US $3,580.00
6" x 150 lb flange x 48" long launch cylinder with 1 1/2" dia x 60" long inflation ram with 6" x 150 lb flange packing seal
185
US $4,080.00
8" x 150 lb flange x 60" long launch cylinder with 2" dia x 72" long inflation ram with 8" x 150 lb flange packing seal
334
US $5,290.00
12" x 150 lb flange x 72" long launch cylinder with 2 1/2" dia x 84" long inflation ram with 12" x 150 lb flange packing seal
609
US $5,920.00
System Includes:
Launch cylinder  Other sizes and custom configurations also available
Inflation packing gland (seal)
Inflation ram
Centering guide
Drain/fill valve  
(Full port valve with RF flange and hot tap saddle by others)  

 

**Inflatable Plug Warning: Maximum head pressures that a pipe plug may restrain can only be estimated. Slippage is influenced by many factors including fluid in the pipe, coefficient of pipeline friction, pressure required to inflate the plug, and accuracy of pressure gauges. Generally, a Multi-Flex™ Inflatable Plug inserted fully into pipeline will begin slipping between 50% and 80% of the inflation pressure if it has an inflated pipe contact length of 1 ½ to 2 times the diameter, but even a head of 50% of the inflation pressure may cause slippage with some liquids. The inflation pressure is also subject to temperature change and debris or protrusions in the pipeline that could rupture the plug. The inflation pressure should be monitored and plugs anchored and/or mechanically blocked when slippage may cause property damage or injury.  NEVER use a test pressure greater than the capacity of the weakest pipe or component in the system. NEVER use an inflatable plug when its failure would cause injury.

Inflation controllers, gauges, hoses, etc. on our accessories page

Price subject to change without notice
Petersen Terms & Conditions Apply

Products covered by one or more of the following patents: 4,565,222; 5,353,842; 5,901,752; 6,446,669; 6,568,429; 6,899,138 and other applications pending.

Index of Products

Petersen Terms & Conditions