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Compact Plug Diameter Allows Insertion Through Small Hot (Live) Tap
Launch cylinder with inflation ram and packing seal allows
insertion of Petersen® Plugs into pressurized pipeline.
Typically used for plugging of pipelines through a hot tap in the
side of the pipe or through a valve on the end of a pipe. A variety
of Petersen® Multi-Flex™ plugs are available for most chemical,
pressure, and temperature requirements. A 36" plug as an example
may be installed through an 8" Tap with the pipeline pressurized.
Plug Launch Cylinder System
The Launch Cylinder and Inflation Ram is used for positioning
and inflating the plug. Configurations are available to allow
removal of the Launch Cylinder and Inflation Ram after inflation.
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Plug Launch Cylinder
The plug may be inserted into the Launch Cylinder before
or after it is attached to a tapping valve.
Packing Gland
The packing gland provides a seal that allows the inflation ram to push the plug into position.
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Inflation Ram
The plug is pushed into position with the Inflation Ram
after opening the valve and equalizing the pressure in the
Launch Tube. An In-Line Swivel on the end of the Ram allows the
plug to navigate the bend. Very large plugs may require a
winch to pull the handle and plug into position.
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Directional
Shoe and Bow Stiffener
The Directional Shoe accessory on the plug helps guide the plug
in the desired direction into the pipeline. There is also an internal
Bow Stiffener to act as a spring bending the plug into the pipeline.
Swivels, In-Line
The In-Line Swivel provides a flexible connection between the inflation ram and plug.
| Swivels, In-Line |
Shpg
Wt
lbs |
Item
Number |
Unit
Price
Each |
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| 1.875" OD x 3/4" fnpt, steel |
1 |
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| 1.875" OD x 3/4" flange, steel |
1 |
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| 1.875" OD x 1 1/4" fnpt, steel |
1 |
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| 1.875" OD x 1 1/4" flange, steel |
1 |
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| 2.88" OD x 2" fnpt, steel |
1 |
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| 2.88" OD x 2" flange, steel |
1 |
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| 3.88" OD x 2 1/2" fnpt, steel |
1 |
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| 3.88" OD x 2 1/2" flange, steel |
1 |
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| Launch Cylinders |
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Inflation Rams |
Shpg
Wt
lbs |
Item
Number |
Unit
Price
Each |
| 2" mnpt x 24" long |
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8 |
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US $680.00 |
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2" fnpt x 1/2" diameter x 36" long |
4 |
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US $2,040.00 |
| 3" mnpt x 24" long |
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16 |
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US $720.00 |
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3" fnpt x 1/2" diameter x 36" long |
5 |
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US $2,240.00 |
| 4" x 150 lb flange x 36" long |
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66 |
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US $1,140.00 |
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4" x 150 lb flange x 3/4" diameter x 48" long |
23 |
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US $2,440.00 |
| 6" x 150 lb flange x 48" long |
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128 |
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US $1,440.00 |
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6" x 150 lb flange x 1 1/2" diameter x 60" long |
57 |
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US $2,640.00 |
| 8" x 150 lb flange x 60" long |
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227 |
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US $2,450.00 |
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8" x 150 lb flange x 2" diameter x 72" long |
107 |
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US $2,840.00 |
| 12" x 150 lb flange x 72" long |
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404 |
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US $2,880.00 |
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12" x 150 lb flange x 2 1/2" diameter x 84" long |
205 |
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US $3,040.00 |
| Hot Tapping Insertion Systems |
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| 2" mnpt x 24" long launch cylinder with 1/2" dia x 36" long inflation ram with 2" fnpt packing seal |
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12 |
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US $2,720.00 |
| 3" mnpt x 24" long launch cylinder with 1/2" dia x 36" long inflation ram with 3" fnpt packing seal |
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21 |
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US $2,960.00 |
| 4" x 150 lb flange x 36" long launch cylinder with 3/4" dia x 48" long inflation ram with 4" x 150 lb flange packing seal |
89 |
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US $3,580.00 |
| 6" x 150 lb flange x 48" long launch cylinder with 1 1/2" dia x 60" long inflation ram with 6" x 150 lb flange packing seal |
185 |
|
US $4,080.00 |
| 8" x 150 lb flange x 60" long launch cylinder with 2" dia x 72" long inflation ram with 8" x 150 lb flange packing seal |
334 |
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US $5,290.00 |
| 12" x 150 lb flange x 72" long launch cylinder with 2 1/2" dia x 84" long inflation ram with 12" x 150 lb flange packing seal |
609 |
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US $5,920.00 |
| System Includes: |
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Launch cylinder |
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Other sizes and custom configurations also available |
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Inflation packing gland (seal) |
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Inflation ram |
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Centering guide |
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Drain/fill valve |
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(Full port valve with RF flange and hot tap saddle by others) |
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**Inflatable Plug Warning: Maximum head pressures that a pipe plug may restrain can only be estimated. Slippage is influenced by many factors including fluid in the pipe, coefficient of pipeline friction, pressure required to inflate the plug, and accuracy of pressure gauges. Generally, a Multi-Flex™ Inflatable Plug inserted fully into pipeline will begin slipping between 50% and 80% of the inflation pressure if it has an inflated pipe contact length of 1 ½ to 2 times the diameter, but even a head of 50% of the inflation pressure may cause slippage with some liquids. The inflation pressure is also subject to temperature change and debris or protrusions in the pipeline that could rupture the plug. The inflation pressure should be monitored and plugs anchored and/or mechanically blocked when slippage may cause property damage or injury. NEVER use a test pressure greater than the capacity of the weakest pipe or component in the system. NEVER use an inflatable plug when its failure would cause injury.
Inflation controllers, gauges, hoses, etc. on our accessories page
Price subject to change without notice
Petersen Terms & Conditions Apply
Products covered by one or more of the following patents: 4,565,222; 5,353,842; 5,901,752; 6,446,669; 6,568,429; 6,899,138 and other applications pending.
Index of Products
Petersen Terms & Conditions
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